Models covered: Arctic Cat 1990 1991 1992 1993 1994 1995 1996 1997 1998 Years
- Cougar, Cougar Deluxe, Cougar Mountain Cat, Cougar 2-Up
- El Tigre EXT, ElTigre EXT Special, El Tigre Mountain Cat
- EXT EFI, EXT EFI Deluxe, EXT Triple Touring
- EXT 550, EXT 550 Mountain Cat
- EXT 580, EXT 580 DLX, EXT 580 EFI Mountain Cat, EXT 580 Mountain Cat, EXT 580 Powder Deluxe, EXT 580 Powder Special
- EXT 600, EXT 600 Triple, EXT 600 Triple Touring
- Pantera
- Panther 440, Panther 550
- Powder Special, Powder Special EFI, Powder Extreme
- Prowler, Prowler Mountain Ca, Prowler Special, Prowler II, Prowler 2-Up
- 440, Z 440, ZL 440, ZR 440
- ZL500
- ZR580, ZR 580 EFI
- ZR 600, ZR 600 EFI, ZRT 600
* Covers ZR 600 & Powder Special models with carburetors only.
This manual includes the following chapters:
- Quick Reference Data
- General Information
- Troubleshooting
- Lubrication, Maintenance and Tune-up
- Adjustments for special use
- Engine
- Fuel Systems-Carbureted, Fuel Injected
- Exhaust System
- Electrical System
- Oil Injection System
- Cooling System
- Recoil Starter
- Drive System
- Brake, Driven Shaft, Dropcase and Drive Shaft
- Front Suspension and Steering
- Track and Rear suspension
- Off-Season Storage
- Index
- Wiring Diagrams
Fix-Your-Problems now with this instant download service manual. Get the information you need to fix your Arctic Cat snowmobile in just seconds in this simple to download digital pdf book. No special software required (works on all computers)!
The Arctic Cat snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile.
All chapters in the Arctic Cat service manual applies to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.
Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you dont know the source of the trouble, go to the troubleshooting page (sometimes not all sections have a troubleshooting page provided from the manufacture) for a list of causes and effects to determine the problem.
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BELOW IS A TYPICAL OUTLINE OF CONTENTS YOU WILL FIND IN A ARCTIC CAT SNOWMOBILE SERVICE MANUAL (INFORMATION WILL DIFFER DEPENDING ON YEAR AND MODEL).
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SECTION 1 - GENERAL INFORMATION & SPECIFICATIONS
General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication
Low Oil Pressure Warning Light
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 2-Stroke/ 600 Miles - 4-Stroke)
After Break-In Checkup Checklist
Engine Specifications (2-Stroke)
Engine Specifications (4-Stroke)
Cylinder Head Volume Specifications
Engine Piston Travel Versus Crank Angle Chart
Crankshaft RunoutiRepair Specifications
Fraction/Decimal Conversions
M M/I N. Conversions
Torque Conversions (ft-Ib/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
Engine Torque Patterns (1100 cc)
Arctic Power Valve (APV) System
Oil Consumption Specifications
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Arctic Cat Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions
SECTION 2 - ENGINE
Troubleshooting Engine Carbureted Models
Troubleshooting Engine 2-Stroke EFI Models
Troubleshooting Engine 4-Stroke
SECTION 3 - ENGINE-RELATED ITEMS
Water Pump
Pressure Testing Engine
Removing Spark Plugs
Checking Compression
Servicing Valves
Installing Spark Plugs
Changing Oil lFilter
Changing Oil
Testing Oil Pressure
Oil Flow Chart
Liquid Cooling System
Liquid Cooling System
Cooling System Schematics
Recoil Starter
Air Silencer
Turbocharger/lntercooler if applicable
Arctic Power Valve (APV) System
Exhaust Controlled Timing (ECT) System
SECTION 4 - FUEL SYSTEMS
Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)
SECTION 5 - ELECTRICAL SYSTEMS
Ignition System
Throttle Position Sensor
Throttle Position Sensor
Testing Main Wiring Harness
Voltage Regulator Test
Testing Low-Oil Light Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge Sender
Testing Electric Fuel Pump
Testing Ignition Components
Emergency Stop Switch Fuse
Ignition Switch - Electric Start Function
Starter Motor
Magneto
Troubleshooting Electric Start
Ignition Timing
Brake light Switch
Headlight Dimmer Switch
Testing Speedometer Sensor
Testing accessories
Troubleshooting Servomotor
SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS
Drive Trainl Tracki Brake Systems
Drive Chain and Sprockets
Drive Chain, Track, and Driveshaft
Brake System
Drive Belt
Drive Clutch
Drive ClutchlDriven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive ClutchlDriven Pulley
Troubleshooting Drive Belt
SECTION 7 - REAR SUSPENSION
Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Servicing ACT Shock
Rebuilding/Recharging Air Shocks
Pressurizing Rebuildable Shocks
SECTION 8 - STEERING AND BODY
Steering and Body
Steering Post
Ski Wear Bar
Tie Rods/Steering Link
Spindle
Steering Tie Rod
Ski Alignment
Front Suspension Arms
Front Suspension (Ski) Shock Absorber
Sway Bar
Front Suspension Mounting Bracket
Console
Front Bumper/Belly Pan Assembly
Gas Tank/Seat Assembly
Seat Cushion
TaillightiBrakelight Assembly
Windshield
Backrest/Rack Assembly
Tunnel/Chassis/Rear Bumper/Snow flap
Headlight Assembly
Adjusting Headlight Aim
LANDING PAGE TAGS:
Service Manual, Repair Manual, How To Guide, Handbook, Download pdf, Workshop Manual, Shop Manual, Study Guide, Technical Hand Book 1990 1991 1992 1993 1994 1995 1996 1997 1998 90 91 92 93 94 95 96 97 98
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