[[ VERY HIGH QUALITY FACTORY SERVICE MANUAL - BEST MANUAL OUT THERE FOR YOUR 1996 1997 1998 Polaris Snowmobiles - PERIOD - FULL VALUE FOR MONEY - FULL DOWNLOAD SUPPORT AFTER PURCHASE - ...SO WHAT ARE YOU WAITING FOR? :) GO STRAIGHT AHEAD WITH YOUR PURCHASE!! ]]
SERVICE MANUAL DETAILS:
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1. Downloadable:YES
2. Compatible: All Versions of Windows & Mac
3. FileType: PDF
4. Language: English
5. Requirements: PDF READER
SERVICE MANUAL COVERS:
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1996 POLARIS SNOWMOBILE SERVICE REPAIR MANUAL COVERS THE FOLLOWING MODELS:
Indy XLT
Indy XLT SP
Indy 600 XCR SP
Indy Ultra SKS
Indy RXL
Indy XLT Touring
Indy Ultra SP
Indy Storm RMK
Indy Storm SKS
Indy Storm
Indy XLT SKS
Indy Ultra RMK
Indy XLT RMK
Indy 600 XCR
1997 POLARIS SNOWMOBILE SERVICE REPAIR MANUAL COVERS THE FOLLOWING MODELS:
Indy XLT
Indy 440 LC
Indy XLT SP
Indy Ultra SPX
Indy Lite
Indy Wide Trak GT
Indy Trail
Indy Trail Touring
Indy Sport Touring
Indy Ultra SP
Indy RXL
Indy 500
Indy 600 XC
Indy 440 XCR
Indy Storm SE
Indy Storm RMK
Indy XC
Indy Ultra Touring
Indy Storm
Indy 500 RMK
Indy XLT SKS
Indy Wide Trak LX
Indy 500 SKS
Indy XCF
Indy 700 SKS
Indy 600 XCR SE
Indy Ultra SPX SE
Indy XLT LTD SP
Indy 500 EFI
Indy 600 XCR
Indy XLT Touring
Indy Ultra
Indy 700 XC
Indy TranSport
Indy XLT LTD
Indy Trail RMK
Indy Lite Deluxe
Indy Classic Touring
Indy Sport
Indy Super Sport
Indy XLT RMK
Indy Lite GT
Indy Classic
Indy 700 RMK
1998 POLARIS SNOWMOBILE SERVICE REPAIR MANUAL COVERS THE FOLLOWING MODELS:
Indy Ultra
Indy Trail RMK
Indy Classic
Indy XLT SP
Indy Lite Touring
Indy Trail Touring
Indy Lite Deluxe
Indy XLT Classic
Indy 500 RMK
Indy Lite
Indy Ultra Touring
Indy 700 RMK
Indy 700 XCR
Indy TranSport
Indy Classic Touring
Indy WideTrak LX
Indy Trail
Indy 600 RMK
Indy 440 LC
Indy 440 XCR
Indy Storm
Indy 600 XCR
Indy Sport
Indy 600 XC
Indy Sport Touring
Indy XLT Touring
Indy 700 XC
Indy Super Sport
Indy XLT LTD
Indy XCF
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1996 1997 1998 POLARIS SNOWMOBILE SERVICE REPAIR MANUAL COVERS THE FOLLOWING TOPICS:
General Information
Electrical
Tune up
Carburetion
Fuel System
Clutches
Body
Final Drive
Suspension
Brakes
Steering
Maintenance
Engines
Electronic Fuel Injection
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DESCRIPTION:
=========
COVERS ALL MODELS & ALL REPAIRS A-Z FOR YOUR 1996 1997 1998 Polaris Snowmobiles
THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL FOR YOUR Snowmobiles ! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.
CONTAINS COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS FOR YOUR 1996 - 1998 Polaris Snowmobiles WHICH WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.
CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT ( DO IT YOURSELF 1996 1997 1998 Polaris Snowmobiles MANUAL)
THIS SERVICE MANUAL IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE ! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.
THIS MANUAL IS COMPATIBLE WITH ALL VERSIONS OF WINDOWS OS (WINDOWS 7, VISTA, 32 and 64 BIT, XP, ME, 98, NT, 2000) AND MAC
RELATED KEYWORDS :
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1996 1997 1998 POLARIS SNOWMOBILES Brake Caliper InspectionFront & Rear Carburetor Assembly Indy Super Sport Engine Assembly Cranking Output Test Indy Classic Touring Choke Adjustment Cylinder Head Reconditioning Load Test Indy Storm / Indy Storm RMK / Indy Storm SKS 98 POLARIS SNOWMOBILES Indy WideTrack LX Pre-Ride Inspection Brake Caliper DisassemblyFront & Rear Indy Storm / Indy Storm SE / Indy Storm RMK Carburetor Needle and Seat Testing Alternator Output Test Cooling System Test Gear Position Switch Test Starter Motor Armature Testing Brake Pad Application Rear Axle Removal Carburetor Pilot System Indy 600 XC / Indy 600 XCR / Indy 600 XCR SE Engine Break in Period Lubricants Headlight Adjustment Body Assembly Exploded View Front Hub Removal Fan Control Switch Testing Indy Ultra RMK / Indy Ultra SKS / Indy Ultra SP Headlamp Switch Testing Rear Axle Installation Cylinder Inspection Indy 500 / Indy 500 EFI / Indy 500 RMK / Indy 500 SKS Piston Identification SpecificationsCooling System Steering Post Assembly Master Cylinder Disassembly Fox Shock Service parts 97 POLARIS SNOWMOBILES Starter Motor Brush Inspection / Replacement Indy 500 / Indy 500 Classic / Indy 500 RMK Voltage Drop Test SNOW MOBILE Cylinder Head Installation Troubleshooting Starter System Coolant Level Inspection Oil Pump Priming Brake Pad Installation Indy XLT SP / Indy XLT Touring Battery Testing LubricantsRecommended Brake System Inspection specs Brake Disc RemovalFront Engine Fastener Torque Patterns Brake System Rear Breather Filter Maintenance Cylinder Head Warpage Engine Bottom End Disassembly Crankcase Inspection Radiator Cap Pressure Test Clutch Lever Freeplay Indy 700 RMK / Indy 700 XC / Indy 700 XCR Jetting Guidelines Fox Shock Maintenance 1998 POLARIS SNOWMOBILES Indy TranSport Indy Classic / Indy Classic Touring Tie Rod Inspection Tire Pressure Camshaft Removal Ball JointRemove / Install Engine Service Data Indy Ultra / Indy Ultra SP / Indy Ultra Touring Indy 440 / Indy 440 XC / Indy 440 XCR Idle Speed Adjustment Indy XCF / Indy XLT Classic Special Tools Carburetor Starter System Compression Damping Battery Service Suspension Preload Adjustment Taillight Lamp Replacement troubleshooting Coolant Strength Brake Hose/Fitting Inspection Brake System Troubleshooting Ignition System Brake Caliper Exploded View Charging System Testing Timing Check Procedure Battery Terminal Bolts Indy Lite / Indy Lite Deluxe / Indy Lite Touring Indy 600 RMK / Indy 600 XC / Indy 600 XCR Lubricatin Charts 1996 POLARIS SNOWMOBILES Troubleshooting Spark Plug Piston to Cylinder Clearance Shock Rebound/Compression Adjustment Brake Pad Removal Front CDI Output Test Starter Disassembly Indy XLT LTD / Indy XLT SP / Indy XLT Touring Electrical Special tools pdf download Brake Fluid Level Cylinder Head Assembly POLARIS SNOWMOBILES Fuel Pump Service Carburetor Inspection Charging System Break Even Test Cylinder Head Removal Carburetor Disassembly ETC Switch Adjustment Front Hub Exploded View Starter System Test Electrical Service Notes Cylinder Head Disassembly Indy Super Sport Indy Classic / Indy Classic Touring Engine to Frame Ground Engine Exploded View SpecificationsTorqueBrakes Water Pump Mechanical Seal RemovalEngine Hub Cooling System Hoses Tether Switch Cylinder Installation Piston Ring Installed Gap Carburetor System Function Carburetor Main System Indicator Lamp Replacement Wiring Diagram Indy WideTrack GT / Indy WideTrack LX Oil Flow Camber & Caster Arm Replacement diy Clutch Switch Test Cover/Panel Removal Engine Accessible Components Brake Fluid Change Brake Caliper Installation Front Steering Maintenance Troubleshooting Engine Fuel Filter Maintenance Oil Filter Change Brake Disc Removal / ReplacementFront Voltage Test Open Circuit SuspensionFrontInspection Indy WideTrack GT / Indy WideTrack LX Spindle Torque Fuel System Drive Chain Adjustment Brake Noise Indy 500 / Indy 500 RMK / Indy 500 SKS Indy 700 RMK / Indy 700 SKS Brake Pad Installation Rear Piston Ring Installation Indy Storm Valve Guide Removal Torque Patterns Engine Indy XLT / Indy XLT LTD / Indy XLT RMK Battery Maintenance Brakelight Lamp Replacement Vent Line Maintenance Brake Pad Removal Sprocket Inspection Starter Assembly Water Pump Mechanical Seal Removal 1997 POLARIS SNOWMOBILES Fox Shock Seal Replacement Indy TranSport Indy Super Sport Compression Test Specifications Torque Engine Brake Pad Assembly Front Indy Sport / Indy Sport Touring Frame Nuts Bolts Fasteners Brake Caliper Assembly Front & Rear Piston Removal Brake Pad Removal Rear Brake System Front Indy Lite / Indy Lite Deluxe / Indy Lite GT Indy 500 EFI / Indy 500 EFI RMK / Indy 500 EFI SKS Carburetor Float Bowl Draining Indy Trail / Indy Trail RMK / Indy Trail Touring Exhaust System Maintenance Battery Off Season Storage Crankcase Bearing Inspection Fox Shock Valving Chart Camshaft Timing Water Pump Mechanical Seal Installation Compression Release Removal/Inspection Throttle Cable Adjustment Cam Chain Tensioner Removal Valve Inspection Concentric Swing Arm Removal Carburetor Float Height Adjustment Wheel Installation parts replacement Indy RXL Oil Pressure Test Ignition System Testing Radiator Maintenance Specifications Torque Suspension Decal Replacement ETC Operation Test Indy TranSport Transmission Removal 96 POLARIS SNOWMOBILES Crankcase Assembly Brake System Service Notes Suspension Special Tools Radiator Coolant Level Inspection Engine Lubricatin Coolant Temp Sensor Test Troubleshooting Brakes Throttle Operation Brake Pad Inspection Master Cylinder Installation Swingarm Adjustement 1998 Pilot Screw Adjustment how to Fuel Tank Assembly Exploded View Cylinder Head pictures Inspection Brake Light Switch Testing Air Filter Service Carburetor Operation Indy XCF Wheel Indy Trail / Indy Trail RMK / Indy Trail Touring Front Hub Assembly Battery Charging Engine Removal Troubleshooting Carb Cylinder Honing Brake Disc Inspection Honing to Oversize Piston Installation Water Pump Shaft Oil Seal Indy 440 / Indy 440 XCR Engine Adjusting Pad Matrix Engine Top End Disassembly Indy 600 XCR / Indy 600 XCR SP Current Draw Wheel Removal Front or Rear Indy 440 / Indy 440 XCR Sediment TubeMaintenance Troubleshooting Fuel System Valve Guide Installation Tire Inspection Valve Seat Reconditioning Tire Tread Depth Brake Bleeding Drive Chain Inspection Crankcase Separation Cylinder Removal Cylinder Inspection Maintenance ChartPeriodic Installed Valve Seat Inspection Indy Lite / Indy Lite Deluxe / Indy Lite GT Cam Chain/Camshaft Installation Camshaft Inspection Rebound Damping Brake Disc InspectionRear Engine Installation Indy Sport / Indy Sport Touring Carburetor Fuel Level Testing Steering Knuckle Remove / Install Indy Sport / Indy Sport Touring Carburetor Float System BST Rear Swing Arm Exploded View Cam Chain Tensioner Inspection Clutch Adjustment Cooling System Pressure Test Fan Motor Current Draw Test Specifications Brake Indy XLT / Indy XLT RMK / Indy XLT SKS Steering Assembly Exploded View Crankshaft Removal/Inspection ETC Switch e-book Testing Front Hub Installation Controls Inspection Piston/Rod Inspection Spark Plug Maintenance Crankshaft Straightening .pdf Ignition System Components Brake Caliper Removal Rear Indy Ultra / Indy Ultra Touring Wheel Inspection 1997 ebook Carburetor Exploded View Brake System Operation Indy RXL Indy Trail / Indy Trail Touring Toe Alignment Handlebars Headlamp Removal Cooling System Overview Fox Shock Eye Replacement Crankcase Bearing Installation video, buy how to replace change, Headlamp Service Flywheel Identification Brake Caliper Removal Front Troubleshooting Cooling System Fox Shock Assembly Spark Plug Removal and Replacement Indy XLT SKS / Indy XLT SP / Indy XLT Touring Snow-Mobiles Workshop Manual, Owner's Manual, Repair Guide, Engine Repair Guide, Handbook, Book, Instructions Book, User's Manual, Riders Manual Specifications, Torque Specifications, Maintenance Specifications, Specs
TROUBLESHOOTING, MAINTENANCE & PRE-RIDE CHECKLIST
The engine cannot be cranked (electric starter).
Operating error Go through the steps of starting the engine.
Battery discharged Recharge the battery.
Check the charging voltage.
Check the closed current.
Check the generator.
Fuse blown Remove the fuse.
Install the fuse.
Starter relay defective Check the starter relay.
Starter motor defective Check the starter motor.
Engine turns but does not start Operating error Go through the steps of starting the engine.
Motorcycle was out of use for a long
time and there is old fuel in the float chamber
Empty the carburetor float chamber.
Fuel feed interrupted Check the fuel tank breather.
Clean the fuel tap.
Check/adjust the carburetor components.
Engine flooded Clean and dry the spark plug or replace if necessary.
Spark plug oily or wet Clean and dry the spark plug or replace if necessary.
Electrode distance (plug gap) of spark plug too wide
Adjust plug gap.
Guideline
Spark plug electrode gap 0.9 mm (0.035 in)
Defect in ignition system Check the ignition system.
Short-circuit cable in cable harness frayed, short-circuit button or emergency
OFF switch defective
Check the wiring harness (visual check).
Check the electrical system.
Plug connector of CDI control device, pulse generator or ignition coil oxidized.
Clean the plug connector and treat it with contact spray.
Water in carburetor or jets blocked Check/adjust the carburetor components.
Engine has no idle Idling jet blocked Check/adjust the carburetor components.
Adjusting screws on carburetor distorted
Carburetor - adjust the idle speed.
Spark plug defective Change spark plug.
Ignition system defective Check the ignition coil.
Check the CDI controller.
Check the spark plug connector.
Check the ignition pulse generator.
Check the generator.
Engine does not speed up Carburetor running over because float needle dirty or worn.
Check/adjust the carburetor components.
Loose carburetor jets Check/adjust the carburetor components.
Ignition system defective Check the ignition coil.
Check the CDI controller.
Check the spark plug connector.
Check the ignition pulse generator.
Check the generator.
Faults Possible cause Action
Engine has too little power Fuel feed interrupted Check the fuel tank breather.
Clean the fuel tap.
Check/adjust the carburetor components.
Air filter very dirty Clean the air filter.
Exhaust system leaky, deformed or too little glass fiber yarn filling in main silencer
Check exhaust system for damage.
Change glass fiber yarn filling of main silencer.
Valve clearance too little Adjust the valve clearance.
Ignition system defective Check the ignition coil.
Check the CDI controller.
Check the spark plug connector.
Check the ignition pulse generator.
Check the generator.
Engine stalls or is popping into the carburetor
Lack of fuel Turn handle of the fuel tap to the ON position.
Fill up with fuel.
Engine takes in bad air Check rubber sleeves and carburetor for tightness.
Engine overheats Too little coolant in cooling system Check the cooling system for leakage.
Check the coolant level.
Too little air stream Switch off engine when standing.
Radiator fins very dirty Clean radiator fins.
Foam formation in cooling system Drain the coolant.
Refill the coolant.
Bent radiator hose Change the radiator hose.
Thermostat defective Check the thermostat.
Opening temperature: 70 °C (158 °F)
Defect in radiator fan system
Check the radiator fan fuse.
Check the radiator fan.
Check the thermostat.
High oil consumption Engine vent hose bent Route the vent hose without bends or replace it if necessary.
Engine oil level too high Check the engine oil level.
Engine oil too thin (low viscosity) Change the engine oil and oil filter and clean the engine oil screen.
Piston or cylinder is worn Piston/cylinder - determine the mounting clearance
Battery discharged.
The battery does not charge
Check the charging voltage.
Check the charging current.
Check the generator.
Undesired power consumer Check the closed current.
Speedometer values deleted (time, stop watch, lap times)
The battery in the speedometer is empty.
Change the battery in the speedometer.
1996 POLARIS SNOWMOBILES Indy XLT Indy XLT SP Indy 600 XCR SP Indy Ultra SKS Indy RXL Indy XLT Touring Indy Ultra SP Indy Storm RMK Indy Storm SKS Indy Storm Indy XLT SKS Indy Ultra RMK Indy XLT RMK Indy 600 XCR PDF SERVICE REPAIR SHOP MANUAL DOWNLOAD 1996 POLARIS SNOWMOBILES Indy XLT Indy XLT SP Indy 600 XCR SP Indy Ultra SKS Indy RXL Indy XLT Touring Indy Ultra SP Indy Storm RMK Indy Storm SKS Indy Storm Indy XLT SKS Indy Ultra RMK Indy XLT RMK Indy 600 XCR PDF SERVICE REPAIR SHOP MANUAL DOWNLOAD
1997 POLARIS SNOWMOBILES Indy Lite Indy Lite Deluxe Indy Lite GT Indy Sport Indy TranSport Indy Super Sport Indy Sport Touring Indy 440 LC Indy XCF Indy XC Indy Trail Indy Trail Touring Indy Trail RMK Indy Classic Indy Classic Touring Indy 500 Indy 500 SKS Indy 500 RMK Indy 500 EFI Indy Wide Trak LX Indy Wide Trak GT Indy XLT Indy XLT SP Indy XLT SKS Indy XLT RMK Indy XLT Touring Indy XLT LTD Indy XLT LTD SP Indy 600 XC Indy 600 XCR Indy 600 XCR SE Indy RXL Indy Ultra Indy Ultra SP Indy Ultra SPX Indy Ultra SPX SE Indy Ultra Touring Indy 700 XC Indy 700 SKS Indy 700 RMK Indy Storm Indy Storm SE Indy Storm RMK Indy 440 XCR PDF SERVICE REPAIR SHOP MANUAL DOWNLOAD 1997 POLARIS SNOWMOBILES Indy Lite Indy Lite Deluxe Indy Lite GT Indy Sport Indy TranSport Indy Super Sport Indy Sport Touring Indy 440 LC Indy XCF Indy XC Indy Trail Indy Trail Touring Indy Trail RMK Indy Classic Indy Classic Touring Indy 500 Indy 500 SKS Indy 500 RMK Indy 500 EFI Indy Wide Trak LX Indy Wide Trak GT Indy XLT Indy XLT SP Indy XLT SKS Indy XLT RMK Indy XLT Touring Indy XLT LTD Indy XLT LTD SP Indy 600 XC Indy 600 XCR Indy 600 XCR SE Indy RXL Indy Ultra Indy Ultra SP Indy Ultra SPX Indy Ultra SPX SE Indy Ultra Touring Indy 700 XC Indy 700 SKS Indy 700 RMK Indy Storm Indy Storm SE Indy Storm RMK Indy 440 XCR PDF SERVICE REPAIR SHOP MANUAL DOWNLOAD
1998 POLARIS SNOWMOBILE Indy Ultra Indy Trail RMK Indy Classic Indy XLT SP Indy Lite Touring Indy Trail Touring Indy Lite Deluxe Indy XLT Classic Indy 500 RMK Indy Lite Indy Ultra Touring Indy 700 RMK Indy 700 XCR Indy TranSport Indy Classic Touring Indy WideTrak LX Indy Trail Indy 600 RMK Indy 440 LC Indy 440 XCR Indy Storm Indy 600 XCR Indy Sport Indy 600 XC Indy Sport Touring Indy XLT Touring Indy 700 XC Indy Super Sport Indy XLT LTD Indy XCF PDF SERVICE REPAIR SHOP MANUAL EBOOK DOWNLOAD 1998 POLARIS SNOWMOBILE Indy Ultra Indy Trail RMK Indy Classic Indy XLT SP Indy Lite Touring Indy Trail Touring Indy Lite Deluxe Indy XLT Classic Indy 500 RMK Indy Lite Indy Ultra Touring Indy 700 RMK Indy 700 XCR Indy TranSport Indy Classic Touring Indy WideTrak LX Indy Trail Indy 600 RMK Indy 440 LC Indy 440 XCR Indy Storm Indy 600 XCR Indy Sport Indy 600 XC Indy Sport Touring Indy XLT Touring Indy 700 XC Indy Super Sport Indy XLT LTD Indy XCF PDF SERVICE REPAIR SHOP MANUAL EBOOK DOWNLOAD
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